Pofuna kukhazikika, masensa akuchepetsa nthawi yozungulira, kugwiritsa ntchito mphamvu ndi kuwononga, kuwongolera njira zotsekeka ndikuwonjezera chidziwitso, kutsegulira mwayi watsopano wopanga mwanzeru ndi zomangamanga.#sensors #sustainability #SHM
Zomverera kumanzere (pamwamba mpaka pansi): kutentha flux (TFX), in-mold dielectrics (Lambient), ultrasonics (University of Augsburg), disposable dielectrics (Synthesites) ndi pakati pa pennies ndi thermocouples Microwire (AvPro) .Graphs (pamwamba, molunjika): Collo dielectric constant (CP) versus Collo ionic viscosity (CIV), resin resistance versus time (Synthesites) ndi digito model of caprolactam implanted preforms using electromagnetic sensors (CosiMo project, DLR ZLP , University of Augsburg).
Pamene makampani apadziko lonse akupitiriza kutuluka ku mliri wa COVID-19, asintha ndikuyika patsogolo kukhazikika, zomwe zimafuna kuchepetsa kuwononga komanso kugwiritsa ntchito zinthu (monga mphamvu, madzi ndi zinthu). .Koma izi zimafuna zambiri.Pazinthu zophatikizika, izi zimachokera kuti?
Monga tafotokozera m'nkhani za CW's 2020 Composites 4.0, kufotokozera miyeso yofunikira kuti pakhale gawo labwino komanso kupanga, komanso masensa omwe amafunikira kuti akwaniritse miyeso imeneyi, ndiye gawo loyamba pakupanga mwanzeru.Mukati mwa 2020 ndi 2021, CW idanenanso za masensa-dielectric. masensa, ma sensor a kutentha, ma fiber optic sensors, ndi ma sensor osalumikizana omwe amagwiritsa ntchito mafunde a ultrasonic ndi electromagnetic-komanso mapulojekiti omwe akuwonetsa kuthekera kwawo (onani CW's online sensor content set). zipangizo, zopindulitsa zawo zolonjezedwa ndi zovuta, ndi malo aukadaulo omwe ali pansi pa chitukuko.Zodziwika bwino, makampani omwe akutuluka monga atsogoleri mu makampani opanga zinthu akufufuza kale ndikuyendetsa malowa.
Netiweki ya masensa mu CosiMo A netiweki ya masensa 74 - 57 omwe ndi masensa akupanga opangidwa ku Yunivesite ya Augsburg (owonetsedwa kumanja, madontho abuluu owala m'mahalofu apamwamba ndi otsika) - amagwiritsidwa ntchito pa chiwonetsero cha Lid kwa T-RTM. kuumba CosiMo pulojekiti yamabatire opangidwa ndi thermoplastic. Ngongole ya zithunzi: CosiMo project, DLR ZLP Augsburg, University of Augsburg
Cholinga #1: Sungani ndalama.Bulogu ya CW ya December 2021, "Custom Ultrasonic Sensors for Composite Process Optimization and Control," ikufotokoza ntchito ku yunivesite ya Augsburg (UNA, Augsburg, Germany) kuti ipange makina opangira masensa 74 omwe Kwa CosiMo pulojekiti yopangira chiwonetsero cha chivundikiro cha batri ya EV (zinthu zophatikizika mumayendedwe anzeru). Gawoli limapangidwa pogwiritsa ntchito thermoplastic resin transfer molding (T-RTM), yomwe imapangitsa kuti caprolactam monomer in situ ikhale gulu la polyamide 6 (PA6). Markus Soseji, Pulofesa ku UNA ndi Head of UNA's Artificial Intelligence (AI) Production Network ku Augsburg, akufotokoza chifukwa chake masensa ndi ofunika kwambiri: "Ubwino waukulu womwe timapereka ndikuwona zomwe zikuchitika mkati mwa bokosi lakuda pokonza. Pakalipano, opanga ambiri ali ndi machitidwe ochepa kuti akwaniritse izi. Mwachitsanzo, amagwiritsa ntchito masensa osavuta kapena enieni akamagwiritsa ntchito kulowetsedwa kwa utomoni kuti apange mbali zazikulu zakuthambo. Ngati kulowetsedwa sikulakwa, mumakhala ndi zidutswa zazikulu. Koma ngati muli ndi njira zothetsera vutoli kuti mumvetsetse zomwe zidalakwika popanga komanso chifukwa chake, mutha kuzikonza ndikuzikonza, ndikukupulumutsirani ndalama zambiri. ”
Thermocouples ndi chitsanzo cha "kachipangizo chosavuta kapena chodziwika bwino" chomwe chakhala chikugwiritsidwa ntchito kwa zaka zambiri kuyang'anira kutentha kwa laminates composite panthawi ya autoclave kapena oven curing.Amagwiritsidwanso ntchito kuwongolera kutentha mu uvuni kapena zofunda zotenthetsera kuchiritsa mabala okonzera. Thermal bonders.Opanga ma resin amagwiritsa ntchito masensa osiyanasiyana mu labu kuti ayang'anire kusintha kwa kukhuthala kwa utomoni pakapita nthawi komanso kutentha kuti apange machiritso opangira machiritso.Zomwe zikuwonekera, komabe, ndi makina a sensa omwe amatha kuwona ndikuwongolera njira yopangira mu situ potengera magawo angapo (mwachitsanzo, kutentha ndi kuthamanga) ndi momwe zinthu zilili (mwachitsanzo, kukhuthala, kuphatikizika, crystallization).
Mwachitsanzo, kachipangizo kamene kamapangidwa ndi polojekiti ya CosiMo imagwiritsa ntchito mfundo zomwezo monga kuyendera kwa akupanga, komwe kwakhala chinsinsi cha kuyesa kosawononga (NDI) kwa zigawo zomaliza.Petros Karapapas, Principal Engineer ku Meggitt (Loughborough, UK), adati: "Cholinga chathu ndikuchepetsa nthawi ndi ntchito zomwe zimafunikira pakuwunika pambuyo pakupanga zinthu zamtsogolo pamene tikupita kukupanga digito." Materials Center (NCC, Bristol, UK) mgwirizano kuwonetsa kuwunika kwa mphete ya Solvay (Alpharetta, GA, USA) EP 2400 pa RTM pogwiritsa ntchito sensa ya dielectric yopangidwa ku Cranfield University (Cranfield, UK) Kuyenda ndi kuchiritsa kwa oxyresin kwa 1.3 m utali, 0.8 m m'lifupi ndi 0.4 m kuya kwa chipolopolo cha makina opangira kutentha kwa injini zamalonda. kuyesa mbali zonse, "adatero Karapapas. "Pakadali pano, timapanga mapanelo oyesera pafupi ndi magawo a RTM awa kenako timayesa makina kuti titsimikizire kuti machiritso amachitika. Koma ndi sensor iyi, sizofunikira. ”
Collo Probe imamizidwa mu chotengera chosakaniza utoto (wobiriwira wobiriwira pamwamba) kuti azindikire pamene kusakaniza kwatha, kusunga nthawi ndi mphamvu.Image credit: ColloidTek Oy
"Cholinga chathu sikukhala chipangizo china cha labotale, koma kuyang'ana kwambiri machitidwe opanga," atero a Matti Järveläinen, CEO komanso woyambitsa ColloidTek Oy (Kolo, Tampere, Finland). The CW January 2022 blog "Fingerprint Liquids for Composites" ikufufuza Collo kuphatikiza masensa a electromagnetic field (EMF), processing signal and data analysis to kuyeza "chala" chamadzi aliwonse monga ma monomers, resins kapena zomatira .“Zomwe timapereka ndiukadaulo watsopano womwe umapereka mayankho achindunji munthawi yeniyeni, kotero mutha kumvetsetsa bwino momwe ndondomeko yanu ikugwirira ntchito ndikuchita zinthu zikavuta," akutero Järveläinen. "Masensa athu amasintha deta yeniyeni kuti ikhale yomveka komanso yotheka kuchitapo kanthu, monga rheological viscosity, yomwe imalola kukhathamiritsa kwa ndondomeko. Mwachitsanzo, mukhoza kufupikitsa nthawi zosakaniza chifukwa mumatha kuona bwino pamene kusakaniza kwatha. Choncho, ndi Inu mukhoza kuonjezera zokolola, kupulumutsa mphamvu ndi kuchepetsa zinyalala poyerekeza zochepa wokometsedwa processing. "
Cholinga #2: Wonjezerani chidziwitso cha ndondomeko ndi zowonera. Pazinthu monga kuphatikizira, Järveläinen akuti, "Simukuwona zambiri kuchokera pa chithunzithunzi chabe. Mukungotenga chitsanzo ndikulowa mu labu ndikuyang'ana momwe zinaliri mphindi kapena maola apitawo. Zili ngati kuyendetsa galimoto mumsewu waukulu, ola lililonse Tsegulani maso anu kwa mphindi imodzi ndipo yesani kulosera kumene msewu ukupita.” Sause akuvomereza, pozindikira kuti sensa network yopangidwa ku CosiMo "imatithandiza kupeza chithunzi chonse cha ndondomekoyi ndi khalidwe lakuthupi. Titha kuwona zomwe zikuchitika mderali, poyankha Kusiyanasiyana kwa makulidwe kapena zida zophatikizika monga chithovu chapakati. Zomwe tikuyesera kuchita ndikupereka chidziwitso pazomwe zikuchitika mu nkhungu. Izi zimatithandiza kudziwa zambiri monga mawonekedwe a kutsogolo, kufika kwa gawo lililonse komanso kuchuluka kwa kuphatikizika pamalo aliwonse a sensor. ”
Collo amagwira ntchito ndi opanga zomatira za epoxy, utoto komanso ngakhale mowa kuti apange mbiri yamagulu a gulu lililonse lopangidwa.Tsopano wopanga aliyense amatha kuwona momwe zimakhalira ndikuyika magawo okhathamiritsa, ndikuchenjeza kuti alowererepo pamene magulu atuluka.Izi zimathandiza. khazikika ndikuwongolera khalidwe.
Kanema wa kutsogolo kwa gawo la CosiMo (kulowera kwa jekeseni ndi kadontho koyera pakati) ngati ntchito ya nthawi, kutengera deta yochokera ku netiweki ya sensa ya in-mold.Ngongole ya zithunzi: CosiMo project, DLR ZLP Augsburg, University of Augsburg
"Ndikufuna kudziwa zomwe zimachitika pakapangidwe kagawo, osatsegula bokosilo ndikuwona zomwe zimachitika pambuyo pake," akutero a Karapapas a Meggitt." Zogulitsa zomwe tidapanga pogwiritsa ntchito masensa a dielectric a Cranfield zidatilola kuwona momwe zimachitikira, komanso tidatha. kutsimikizira kuchira kwa utomoni. ” Pogwiritsa ntchito mitundu yonse isanu ndi umodzi ya masensa omwe afotokozedwa pansipa (osati mndandanda wokwanira, kusankha kochepa chabe, ogulitsa, nawonso), akhoza kuyang'anira machiritso / polymerization ndi resin flow.Masensa ena ali ndi mphamvu zowonjezera, ndipo mitundu yophatikizika ya sensa imatha kukulitsa mwayi wotsatiridwa ndi kuwonetseratu. pa kuumba kwamagulu.Izi zinasonyezedwa pa CosiMo, yomwe inkagwiritsa ntchito ultrasonic, dielectric ndi piezoresistive in-mode sensors kuti azitha kutentha ndi kupanikizika ndi Kistler (Winterthur, Switzerland).
Cholinga #3: Chepetsani nthawi yozungulira.Masensa a Collo amatha kuyeza kufanana kwa magawo awiri ochiritsira mofulumira epoxy monga mbali A ndi B zimasakanizidwa ndi jekeseni panthawi ya RTM komanso pamalo aliwonse mu nkhungu kumene masensa oterewa amaikidwa.Izi zingathandize kuthandizira Ma resin ochizira mwachangu pamapulogalamu monga Urban Air Mobility (UAM), omwe angapereke njira zochiritsira mwachangu poyerekeza ndi ma epoxies apano a gawo limodzi monga RTM6.
Masensa a Collo amathanso kuyang'anitsitsa ndikuwona momwe epoxy ikuchotsedwa, jekeseni ndi kuchiritsidwa, ndipo pamene ndondomeko iliyonse yatha. (MSM) .Makampani monga AvPro (Norman, Oklahoma, USA) akhala akutsatira MSM kwa zaka zambiri kuti azitsatira kusintha kwa zinthu zina ndi machitidwe pamene akutsata mipherezero yeniyeni ya kutentha kwa galasi (Tg), viscosity, polymerization ndi / kapena crystallization .Mwachitsanzo, makina a masensa ndi kusanthula kwa digito ku CosiMo adagwiritsidwa ntchito kuti adziwe nthawi yochepa yofunikira kuti atenthetse makina osindikizira a RTM ndi nkhungu ndipo adapeza kuti 96% ya polymerization yochuluka inapezedwa mu maminiti a 4.5.
Othandizira ma sensor a dielectric monga Lambient Technologies (Cambridge, MA, USA), Netzsch (Selb, Germany) ndi Synthesites (Uccle, Belgium) awonetsanso kuthekera kwawo kuchepetsa nthawi zozungulira.Pulojekiti ya R&D ya Synthesites yokhala ndi opanga ma composite Hutchinson (Paris, France) ) ndi Bombardier Belfast (tsopano Spirit AeroSystems (Belfast, Ireland)) akusimba kuti potengera miyeso yeniyeni yeniyeni ya kukana kwa utomoni ndi kutentha, kupyolera mu gawo lake la Optimold data acquisition unit ndi Optiview Software converts ku viscosity yoyerekezedwa ndi Tg.“Opanga akhoza kuona Tg. m’nthaŵi yeniyeni, kotero kuti athe kusankha nthaŵi yoti asiye kuchiritsa,” akufotokoza motero Nikos Pantelelis, Mtsogoleri wa Synthesites. Mwachitsanzo, kuzungulira kwachikhalidwe kwa RTM6 ndi kuchiritsa kwathunthu kwa maola awiri pa 180 ° C. Tawona kuti izi zitha kufupikitsidwa mpaka mphindi 70 mumitundu ina. Izi zinawonetsedwanso mu pulojekiti ya INNOTOOL 4.0 (onani "Accelerating RTM with Heat Flux Sensors"), kumene kugwiritsa ntchito kutentha kwa kutentha kunafupikitsa njira yochiritsira ya RTM6 kuchokera ku 120 maminiti mpaka maminiti a 90.
Cholinga # 4: Kuwongolera kotseka kwa njira zosinthira. Kwa projekiti ya CosiMo, cholinga chachikulu ndikuwongolera zotsekeka panthawi yopanga magawo ophatikizika. Ichi ndichonso cholinga cha mapulojekiti a ZAero ndi iComposite 4.0 omwe adanenedwa ndi CW mu 2020 (30-50% kuchepetsa mtengo) .Dziwani kuti izi zikuphatikizapo njira zosiyanasiyana - kuyika makina a prepreg tepi (ZAero) ndi fiber spray preforming poyerekeza ndi kuthamanga kwakukulu kwa T-RTM mu CosiMo kwa RTM ndi kuchiritsa mofulumira epoxy (iComposite 4.0). mwa ma projekitiwa amagwiritsa ntchito masensa okhala ndi mitundu ya digito ndi ma aligorivimu kuti ayesere ndondomekoyi ndikudziwiratu zotsatira za gawo lomaliza.
Kuwongolera njira kumatha kuganiziridwa ngati masitepe angapo, Sause adalongosola.Choyamba ndikuphatikiza masensa ndi zida zopangira, adatero, "kuwona zomwe zikuchitika mubokosi lakuda ndi magawo ogwiritsira ntchito. Masitepe ena ochepa, mwina theka la chiwongolero chotsekedwa, akutha kukankhira batani loyimitsa kuti alowererepo, Sinthani ndondomekoyi ndikupewa magawo okanidwa. Pomaliza, mutha kupanga mapasa a digito, omwe amatha kukhala okha, komanso amafunikira ndalama zophunzirira makina. ” Mu CosiMo, ndalama izi zimathandizira masensa kudyetsa deta mu mapasa a digito, kusanthula kwa Edge (kuwerengera komwe kumachitika m'mphepete mwa mzere wopanga motsutsana ndi kuwerengera kuchokera kunkhokwe yapakati) kumagwiritsidwa ntchito kulosera zam'tsogolo zam'tsogolo, kuchuluka kwa fiber voliyumu pa preform ya nsalu. ndi mawanga owuma omwe angakhale owuma." Moyenera, mutha kukhazikitsa zoikamo kuti muzitha kuyang'anira zotsekera ndikusintha momwe mukugwirira ntchito," adatero Sause. Mukhozanso kugwiritsa ntchito mfundo zimenezi kuti muwongolere bwino nkhani zanu.”
Pochita izi, makampani akugwiritsa ntchito masensa kuti azigwiritsa ntchito njira.Mwachitsanzo, Synthesites akugwira ntchito ndi makasitomala ake kuti aphatikize masensa ndi zipangizo zotsekera kulowetsedwa kwa resin pamene kulowetsedwa kwatha, kapena kuyatsa makina osindikizira kutentha pamene chithandizo chamankhwala chikukwaniritsidwa.
Järveläinen akuti kuti mudziwe kuti ndi sensor yabwino kwambiri pamtundu uliwonse wogwiritsa ntchito, "muyenera kumvetsetsa kusintha kwazinthu ndi njira zomwe mukufuna kuyang'anira, ndiyeno muyenera kukhala ndi analyzer." Wosanthula amapeza zomwe zasonkhanitsidwa ndi wofunsa mafunso kapena gawo lopeza deta. deta yaiwisi ndikuisintha kukhala chidziwitso chogwiritsidwa ntchito ndi wopanga. za kupeza deta, komanso kamangidwe kosungirako deta kuti athe kukonza deta. "
Järveläinen anati: “Ogwiritsa ntchito mapeto samangofuna kuti aone zinthu zosafunika,” akutero Järveläinen.” Iwo amafuna kudziwa kuti, ‘Kodi ndondomekoyi yakonzedwa bwino?’” Kodi sitepe yotsatira ingatsatidwe liti?” Kuti muchite izi, muyenera kuphatikiza masensa angapo. kuti muunike, kenako gwiritsani ntchito kuphunzira pamakina kufulumizitsa ntchitoyi. ” Kusanthula m'mphepete ndi njira yophunzirira makina yogwiritsidwa ntchito ndi gulu la Collo ndi CosiMo zitha kupezedwa kudzera pamapu owoneka bwino, zitsanzo za manambala a kutsogolo kwa utomoni, komanso Kutha kuwongolera magawo ndi makina amawonekedwe.
Optimold ndi analyzer yopangidwa ndi Synthesites chifukwa cha masensa ake a dielectric.Yoyendetsedwa ndi Synthesites' Optiview software, Optimold unit imagwiritsa ntchito miyeso ya kutentha ndi kukana kwa utomoni kuti iwerengere ndikuwonetsa ma graph a nthawi yeniyeni kuti ayang'ane momwe utomoni uliri kuphatikizapo kusakaniza, kukalamba kwa mankhwala, kukhuthala, Tg. ndi mlingo wa machiritso.Ikhoza kugwiritsidwa ntchito mu prepreg ndi madzi kupanga njira.Chigawo chosiyana cha Optiflow chimagwiritsidwa ntchito poyang'anira kayendedwe ka kayendedwe kake.Synthesites yapanganso simulator yochiritsa yomwe siimafuna kuchiritsa sensor mu nkhungu kapena gawo, koma m'malo mwake amagwiritsa ntchito Sensa ya kutentha ndi utomoni / prepreg zitsanzo mu analyzer unit. "Tikugwiritsa ntchito njira zamakono zopangira kulowetsedwa ndi zomatira kuchiritsa kwa tsamba lamphepo yamphepo," adatero Nikos Pantelelis, Mtsogoleri wa Synthesites.
Synthesites process control systems imaphatikiza masensa, Optiflow ndi/kapena Optimold data acquisition units, ndi OptiView ndi/kapena Online Resin Status Status (ORS).
Chifukwa chake, ambiri ogulitsa ma sensor apanga makina awo osanthula, ena amagwiritsa ntchito makina ophunzirira ndipo ena satero.Koma opanga magulu amathanso kupanga machitidwe awoawo kapena kugula zida zapashelufu ndikuzisintha kuti zikwaniritse zosowa zenizeni.Komabe, kuthekera kosanthula ndi chinthu chimodzi chokha choyenera kuganizira. Pali zina zambiri.
Kulumikizana kulinso kofunikira posankha sensa yomwe mungagwiritse ntchito.Sensa ingafunike kukhudzana ndi zinthu, wofunsa mafunso, kapena onse awiri.Mwachitsanzo, kutentha kwa kutentha ndi ma ultrasonic sensors akhoza kuikidwa mu RTM mold 1-20mm kuchokera. pamwamba - kuyang'anitsitsa molondola sikutanthauza kukhudzana ndi zinthu zomwe zili mu nkhungu.Masensa a ultrasonic amathanso kufufuza magawo mozama mosiyanasiyana malinga ndi kuchuluka kwa ntchito.Collo electromagnetic sensors amathanso kuwerenga kuya kwa zakumwa kapena magawo - 2-10 cm pafupipafupi kufunsa - komanso kudzera m'mitsuko yopanda zitsulo kapena zida zomwe zimalumikizana ndi utomoni.
Komabe, ma microwire maginito (onani "Kuwunika kopanda kukhudzana kwa kutentha ndi kupanikizika mkati mwa zosakaniza") ndizomwe zimagwiritsidwa ntchito pakali pano zomwe zimatha kufufuza ma composite pamtunda wa 10 cm. AvPro's ThermoPulse microwire sensor, yoyikidwa mu zomatira zomata, yafunsidwa kudzera pa 25mm wandiweyani wa carbon fiber laminate kuti ayese kutentha panthawi yolumikizana. Pamamita okulirapo pang'ono a 100-200 ma microns, ma fiber optic sensors amathanso kuphatikizidwa popanda kuwononga kapangidwe kake. Momwemonso, popeza masensa a dielectric amagwiritsa ntchito voteji kuyeza katundu wa utomoni, ayeneranso kulumikizidwa ndi wofunsa mafunso, ndipo ambiri ayeneranso kukhudzana ndi utomoni womwe akuyang'anira.
Sensa ya Collo Probe (pamwamba) imatha kumizidwa muzamadzimadzi, pamene Collo Plate (pansi) imayikidwa pakhoma la chotengera / chosakaniza chosakaniza kapena ndondomeko ya pipeni / chakudya.
Kuthekera kwa kutentha kwa sensa ndi chinthu china chofunika kwambiri.Mwachitsanzo, ma ultrasonic sensors ambiri omwe amachoka pa alumali nthawi zambiri amagwira ntchito kutentha mpaka 150 ° C, koma zigawo za CosiMo ziyenera kupangidwa pa kutentha pamwamba pa 200 ° C. Choncho, UNA Anayenera kupanga kachipangizo kokhala ndi mphamvu imeneyi.Masensa a Lambient otayika a dielectric atha kugwiritsidwa ntchito pagawo la 350 ° C, ndipo masensa ake opangidwanso mu nkhungu amatha kugwiritsidwa ntchito mpaka 250 ° C.RVmagnetics (Kosice, Slovakia) yapangidwa. sensa yake ya microwire ya zipangizo zomwe zingathe kupirira kuchiritsa pa 500 ° C. Pamene teknoloji ya Collo sensor yokha ilibe malire a kutentha kwachidziwitso, chishango cha galasi cha Collo Plate ndi nyumba yatsopano ya polyetheretherketone (PEEK) ya Collo Probe zonse zimayesedwa. kuti azigwira ntchito mosalekeza pa 150 ° C, malinga ndi Järveläinen.Panthawiyi, PhotonFirst (Alkmaar, The Netherlands) idagwiritsa ntchito zokutira polyimide kuti ipereke kutentha kwa 350 ° C kwa sensa yake ya fiber optic ya polojekiti ya SuCoHS, kuti ikhale yokhazikika komanso yotsika mtengo- yogwira ntchito yotentha kwambiri.
Chinthu chinanso choyenera kuganizira, makamaka pakuyika, ndi chakuti sensa imayesa pa mfundo imodzi kapena ndi sensa ya mzere yomwe ili ndi mfundo zambiri zomveka. ku 40 fiber Bragg grating (FBG) zomvera mfundo zokhala ndi malo osachepera a 1 cm. Masensa awa akhala akugwiritsidwa ntchito poyang'anira thanzi labwino (SHM) la 66-mita yaitali milatho yophatikizika ndi kuyang'anira kutuluka kwa utomoni pa kulowetsedwa kwa ma decks akuluakulu a mlatho. masensa amodzi a polojekiti yotereyi angafunike kuchuluka kwa masensa ndi nthawi yochuluka yoyika.NCC ndi Cranfield University amati ubwino wofanana ndi masensa awo amtundu wa dielectric.Poyerekeza ndi ma sensor a dielectric omwe amaperekedwa ndi Lambient, Netzsch ndi Synthesites, " Ndi sensa yathu yamzere, titha kuyang'anira utomoni ukuyenda mosalekeza kutalika kwake, zomwe zimachepetsa kwambiri kuchuluka kwa masensa omwe amafunikira gawo kapena chida. ”
AFP NLR ya Fiber Optic Sensors Gawo lapadera likuphatikizidwa mu njira yachisanu ndi chitatu ya mutu wa Coriolis AFP kuti ikhazikitse magawo anayi a fiber optic sensor pa kutentha kwakukulu, mpweya wa carbon fiber yolimbitsa gulu loyesera lophatikizana. Chithunzi cha ngongole: SuCoHS Project, NLR
Mu pulojekiti ya SuCoHS, Royal NLR (Dutch Aerospace Center, Marknesse) idapanga gawo lapadera lophatikizidwa mu 8th channel Automated Fiber Placement (AFP) mutu wa Coriolis Composites (Queven, France) kuti alowetse magawo anayi ( mizere yosiyana ya fiber optic), iliyonse imakhala ndi masensa 5 mpaka 6 a FBG (PhotonFirst imapereka masensa okwanira 23), mu mapanelo oyesera ma kaboni fiber. talikira ma microwires ambiri], koma amangoyikidwa mosalekeza pomwe rebar imapangidwa," atero Ratislav Varga, woyambitsa nawo RVmagnetics. "Muli ndi waya waung'ono wokhala ndi 1km microwire. ma coil of filament ndikuzidyetsa kumalo opangira rebar osasintha momwe rebar imapangidwira. ” Pakadali pano, Com&Sens ikugwira ntchito paukadaulo wopanga makina ophatikizira ma sensa a fiber-optic panthawi yokhotakhota ma filament muzotengera zokakamiza.
Chifukwa cha mphamvu yake yoyendetsa magetsi, mpweya wa carbon ungayambitse mavuto ndi masensa a dielectric. Masensa a dielectric amagwiritsa ntchito ma electrode awiri omwe amaikidwa pafupi ndi wina ndi mzake. Pankhaniyi, gwiritsani ntchito fyuluta. Dielectric sensor yopangidwa ndi Cranfield University ndi NCC imagwiritsa ntchito njira yosiyana, kuphatikizapo mawaya awiri opotoka a mawaya amkuwa. Pamene magetsi akugwiritsidwa ntchito, gawo lamagetsi lamagetsi limapangidwa pakati pa mawaya, omwe amagwiritsidwa ntchito poyesa kusokonezeka kwa resin. yokhala ndi polima yotchinga yomwe simakhudza gawo lamagetsi, koma imalepheretsa mpweya wa kaboni kuti usasowe.
Inde, mtengo ndi nkhani.Com&Sens imanena kuti mtengo wapakati pa FBG sensing point ndi 50-125 euros, yomwe imatha kutsika mpaka pafupifupi 25-35 euros ngati ikugwiritsidwa ntchito m'magulu (mwachitsanzo, kwa zombo zokakamiza za 100,000). (Izi ndi kachigawo kakang'ono chabe kazomwe zikuchitika komanso zomwe zikuyembekezeka kupanga zotengera zophatikizika, onani nkhani ya CW's 2021 pa hydrogen.) Meggitt's Karapapas akuti walandira zotsatsa za mizere ya fiber optic yokhala ndi masensa a FBG okwana £250/sensor (≈300€/sensor), wofunsayo ndi wamtengo wokwana £10,000 (€12,000).” Sensa yamagetsi yamagetsi yomwe tidayesa inali ngati waya wokutidwa kuti mutha kugula pashelefu,” anawonjezera. wofufuza wamkulu) mu Composites Process Science ku Cranfield University, "ndi chowunikira chowongolera, chomwe ndi cholondola kwambiri ndipo chimawononga ndalama zosachepera $ 30,000 [≈ €36,000], Koma NCC imagwiritsa ntchito wofunsa mafunso wosavuta kwambiri yemwe kwenikweni amakhala pashelefu. ma modules ochokera ku kampani yamalonda Advise Deta [Bedford, UK]. " Ma Synthesites akugwira mawu € 1,190 pa masensa a mu nkhungu ndi € 20 pa masensa omwe amagwiritsidwa ntchito kamodzi/gawo Mu EUR, Optiflow agwidwa pa EUR 3,900 ndi Optimold pa EUR 7,200, ndi kuchotsera kuchulukirachulukira kwa mayunitsi osanthula angapo. Mitengoyi ikuphatikiza mapulogalamu a Optiview ndi iliyonse thandizo zofunika, Pantelelis anati, kuwonjezera kuti mphepo tsamba opanga kupulumutsa maola 1.5 pa mkombero, kuwonjezera masamba pa mzere pamwezi, ndi kuchepetsa ntchito mphamvu ndi 20 peresenti, ndi kubwerera kwa ndalama kwa miyezi inayi yokha.
Makampani omwe amagwiritsa ntchito masensa adzapeza mwayi monga composites 4.0 kupanga digito kusinthika.Mwachitsanzo, akuti Grégoire Beauduin, Mtsogoleri wa Business Development ku Com & Sens, "Monga opanga zotengera zokakamiza amayesa kuchepetsa kulemera, kugwiritsa ntchito zinthu ndi mtengo, angagwiritse ntchito masensa athu kuti adzilungamitse. mapangidwe awo ndi kuyang'anira kupanga pamene akufika pamiyeso yofunikira pofika chaka cha 2030. Masensa omwewo omwe amagwiritsidwa ntchito poyesa kuchuluka kwa zovuta mkati mwa zigawo panthawi ya filament mapiringidzo ndi machiritso amathanso kuyang'anitsitsa kukhulupirika kwa thanki pa zikwi za maulendo owonjezera mafuta, kulosera kukonzanso kofunikira ndikutsimikiziranso kumapeto kwa mapangidwe. moyo. Titha dziwe la digito limaperekedwa pachotengera chilichonse chomwe chimapangidwa, ndipo yankho likupangidwiranso ma satellite. ”
Kuthandizira mapasa a digito ndi ulusi Com & Sens akugwira ntchito ndi wopanga zinthu zophatikizira kugwiritsa ntchito ma sensa ake a fiber optic kuti azitha kuyendetsa deta ya digito kudzera pakupanga, kupanga ndi ntchito (kumanja) kuthandizira ma ID a digito omwe amathandizira mapasa a digito a gawo lililonse (kumanzere) lopangidwa. Ngongole yazithunzi: Com & Sens ndi Chithunzi 1, "Engineering ndi Digital Threads" ndi V. Singh, K. Wilcox.
Choncho, deta ya sensa imathandizira mapasa adijito, komanso ulusi wa digito womwe umaphatikizapo kupanga, kupanga, ntchito zautumiki ndi kutha.Zikawunikidwa pogwiritsa ntchito luntha lochita kupanga ndi kuphunzira makina, deta iyi imabwereranso ku mapangidwe ndi kukonza, kupititsa patsogolo ntchito ndi kukhazikika. yasinthanso momwe maunyolo amagwirira ntchito limodzi.Mwachitsanzo, wopanga zomatira Kiilto (Tampere, Finland) amagwiritsa ntchito masensa a Collo kuthandiza makasitomala ake kuwongolera chiŵerengero cha zigawo A, B, ndi zina zotero. tsopano ikhoza kusintha zomatira zake kwa makasitomala aliyense," akutero Järveläinen, "komanso zimathandiza Kiilto kumvetsetsa momwe utomoni umagwirira ntchito pamakasitomala, komanso momwe makasitomala amalumikizirana ndi zinthu zawo, zomwe zikusintha momwe kuperekera kumapangidwira. Unyolo ukhoza kugwirira ntchito limodzi. "
OPTO-Light imagwiritsa ntchito masensa a Kistler, Netzsch ndi Synthesites kuyang'anira kuchiritsa kwa magawo a epoxy a CFRP opangidwa ndi thermoplastic. Ngongole ya zithunzi: AZL
Zoseweretsa zimathandiziranso zinthu zatsopano zatsopano komanso kuphatikiza njira.Zofotokozedwa mu CW's 2019 projekiti ya OPTO-Light (onani "Thermoplastic Overmolding Thermosets, 2-Minute Cycle, One Battery"), AZL Aachen (Aachen, Germany) imagwiritsa ntchito masitepe awiri. ndondomeko kuti horizontally compress limodzi Kuti (UD) mpweya CHIKWANGWANI/epoxy prepreg, ndiye overmolded ndi 30% yochepa galasi CHIKWANGWANI analimbitsa PA6. Chinsinsi ndi pang'ono kuchiritsa prepreg kuti reactivity otsala mu epoxy athe kugwirizana kwa thermoplastic .AZL imagwiritsa ntchito Optimold ndi Netzsch DEA288 Epsilon analyzers yokhala ndi ma Synthesites ndi Netzsch dielectric sensors ndi Kistler in-mold sensors ndi DataFlow software kuti muwongolere jekeseni jekeseni. kumvetsetsa momwe machiritso amathandizira kuti agwirizane bwino ndi kutenthedwa kwa thermoplastic," akufotokoza motero katswiri wofufuza wa AZL Richard Schares. "M'tsogolomu, njirayi ikhoza kukhala yosinthika komanso yanzeru, kusinthasintha kwazinthu kumayambitsidwa ndi ma sensor."
Komabe, pali vuto lalikulu, akutero Järveläinen, “ndipo kusamvetsetsa kwa makasitomala za momwe angaphatikizire masensa osiyanasiyanawa m'njira zawo. Makampani ambiri alibe akatswiri a masensa. ” Pakalipano, njira yopita patsogolo imafuna opanga masensa ndi makasitomala Kusinthanitsa zambiri mmbuyo ndi mtsogolo.Mabungwe monga AZL, DLR (Augsburg, Germany) ndi NCC akupanga ukadaulo wa masensa ambiri.Sause adati pali magulu mkati mwa UNA, komanso spin-off. Ananenanso kuti maukonde opanga Augsburg AI adabwereka malo okwana 7,000-square-metres kuti achite izi, "kukulitsa mapulani a chitukuko cha CosiMo pamlingo waukulu kwambiri, kuphatikiza ma cell olumikizidwa, komwe ogwira nawo ntchito m'mafakitale. Mutha Kuyika makina, kuyendetsa ntchito ndikuphunzira momwe mungaphatikizire njira zatsopano za AI."
Carapappas adanena kuti chiwonetsero cha sensor ya dielectric cha Meggitt ku NCC chinali sitepe yoyamba. chosowa ndi zipangizo kuyitanitsa. Digital automation ikukula. ”
Takulandirani ku SourceBook yapaintaneti, yomwe ikufanana ndi buku la CompositesWorld losindikiza pachaka la SourceBook Composites Industry Buyer's Guide.
Spirit AeroSystems Imakhazikitsa Airbus Smart Design ya A350 Center Fuselage ndi Front Spars ku Kingston, NC
Nthawi yotumiza: May-20-2022
